Certificate in Green Sand Molding

Master green sand molding processes and quality control practices.

Equip your workforce with comprehensive knowledge of green sand molding processes. This certificate program develops the skills needed to produce quality molds, control sand systems, and conduct essential testing that ensures consistent casting outcomes.

Why This Certificate Matters

Consistent casting quality starts with reliable green sand systems. This certificate develops the specialized expertise your team needs to control sand processes, identify problems early, and maintain the mold quality your castings require.

Certificate Requirements

To earn the Certificate in Green Sand Molding, candidates must successfully complete three required courses and earn a microcredential for each. Earning all three microcredentials qualifies candidates to take the capstone examination to earn the certificate.

Flexible Sequencing

AFS Institute offers flexible course sequencing. Complete courses and earn microcredentials in the order that is most convenient. Candidates who have previously completed a course in this sequence are eligible to earn the microcredential.

Required Courses

Green Sand Molding 101

Introduction to green sand molding processes and fundamentals. This course establishes core knowledge of materials, equipment, mold-making procedures, and defect identification.

Topics Covered:

  • Green sand raw materials and their applications
  • Sand equipment operation and maintenance
  • The green sand mold-making process and proper compaction techniques
  • Common green sand molding defects and troubleshooting methods
  • Important safety measures and operating practices during the production of green sand molds

Green Sand Molding 201

Advanced instruction in green sand systems, process variables, and quality control. Learners discover techniques for managing sand systems, making process adjustments, and implementing statistical process control.

Topics Covered:

  • Raw material requirements and specialty sand applications
  • Sand additives and their effects on green sand performance
  • Sand handling, storage, reclamation, and reuse equipment
  • Green sand process variables and adjustment methods
  • Quality control testing for ferrous and nonferrous alloys
  • Test result interpretation and corrective action strategies
  • Statistical process control for sand systems
  • Common quality control problem areas

Green Sand Testing

Practical instruction in green sand testing procedures. Learners master commonly used tests, proper sampling methods, and result interpretation to maintain sand system quality.

Topics Covered:

  • Green sand testing procedures and sampling methods
  • Test frequency, purpose, and parameters
  • Proper testing equipment selection and use
  • Laboratory safety requirements
  • Acceptable testing ranges and communicating test results

How to Earn the Certificate

1

Complete Three Courses

Learners attend all courses via live online or in-person instruction with experienced metalcasting professionals.

2

Earn Microcredentials 

After each course, candidates take an online assessment earn a microcredential.

3

Pass the Capstone Examination

After earning all three microcredentials, candidates take a comprehensive assessment that  integrates knowledge across the full certificate program.

4

Receive Your Certificate

Successful candidates earn their AFS Institute Certificate in Green Sand Molding—validating their technical competency.

Investment

What You Receive:

Each course in the certificate sequence includes:

  • Expert instruction from experienced metalcasting professionals
  • All course materials and resources
  • Continuing education units (CEUs)
  • End-of-course assessment and practice exam questions at no additional charge
  • Verified digital microcredential upon passing the end-of-course assessment

Pricing:
Enroll in courses individually as they become available. Course pricing varies. Visit the course schedule for pricing and availability.

Capstone Examination: 
$199 (AFS Members) | $399 (Non-Members)

Note: Earning all three microcredentials qualifies learners to take the capstone examination and earn an official AFS Institute certificate.

Ready to Get Started?
 

Contact the AFS Institute to discuss enrollment options and how this program addresses your training needs. Visit the course schedule for pricing and availability.