Advanced Foundry Waste & Byproducts

Tuesday, February 19, 2019
7:15am - 8 a.m.
Registration / Continental Breakfast
8 – 8:05 a.m.
Welcome and Introductions
8:05 – 8:35 a.m.
REGULATORY OVERVIEW & SOURCES OF INFORMATION

Jeff Hannapel
The Policy Group
Washington, DC

  • Resource Conservation & Recovery Act
  • Federal Hazardous Waste Regulations
  • State Hazardous Waste Regulations
  • State Solid Waste Regulations
  • State Beneficial Use Regulations
  • Sources of Information
    • Regulations
    • EPA Website RCRA On-Line
    • Others
8:35 – 9:05 a.m.
NEW REGULATORY HOT TOPICS

Jeff Hananpel
The Policy Group
Washington, DC

  • Update on Definition of Solid Waste
  • Hazardous Waste Improvement Rule
9:05 – 10 a.m.
IDENTIFICATION & CHARACTERIZATION OF FOUNDRY WASTE & BYPRODUCTS

Larry Bowers
McWane, Inc.
Birmingham, AL

  • Waste Identification
    • Process Flow Diagram
    • Point of Generation
    • Quantification
    • Typical Foundry Process Wastes/Byproducts
  • Waste Characterization
    • Definition of Solid Waste
    • Listed Hazardous Waste
    • Characteristic Hazardous Waste
    • Non-Hazardous Waste
    • Byproducts
10 – 10:15 a.m.
Break
10:15 – 11 a.m.
IDENTIFICATION & CHARACTERIZATION OF FOUNDRY WASTE & BYPRODUCTS (continued)
  • Waste Testing
    • Compositional Analyses
    • Leaching Tests
    • Physical Tests
  • Recordkeeping
    • Waste Summary Table
    • Laboratory Reports
11 a.m. – noon
CLASS EXERCISE
Noon - 1 p.m.
Lunch
1 – 2:30 p.m.
WASTE/BYPRODUCT MANAGEMENT & STORAGE/SHIPMENT

Bryant Esch
Waupaca Foundry, Inc.
Waupaca, WI

  • Satellite Accumulation
  • Storage (tanks and containers)
  • Labeling and Recordkeeping
  • Preparation for Transportation (hazardous and nonhazardous)
  • Manifest Requirements
  • Best Management Practices
2:30 – 2:45 p.m.
Break
2:45 – 3:45 p.m.
GENERATOR TREATMENT

Dan Oman
Haley & Aldrich, Inc.
Stephens City, VA

  • Treatment Exemptions
    • Totally Enclosed Treatment
    • Elementary Neutralization
    • Wastewater Treatment
    • Treatment in Accumulation Tanks and Containers
    • Treatment Prior to the Point of Generation
    • Implications of Land Disposal Restrictions (LDRs)
3:45 – 4:45 p.m.
CLASS EXERCISE

Dan Oman, Larry Bowers & Bryant Esch
 
Wednesday, February 20, 2019
8:30 – 9:15 a.m.
FOUNDRY BYPRODUCTS RESOURCES

Greg Kramer
ME Global Inc.
Duluth, MN

 

  • USDA/USEAP Spent Foundry Sand Risk Assessment
  • Other Foundry Sand Research
  • AFS-FIRST Website
    • Case Studies
    • AFS Library
    • Beneficial Use State Resource Locator
    • AFS Beneficial Use Manual
9:15 – 9:45 a.m.
FOUNDRY BYPRODUCT REGULATION OVERVIEW

Dan Oman
Haley & Aldrich, Inc.
Stephens City, VA

  • State Beneficial Use Regulations
  • General Permits
  • Individual Permits
  • Permits By Rule
  • Recordkeeping and Reporting
9:45 – 10 a.m.
Break
10 – 11 a.m.
FOUNDRY BYPRODUCTS & VIABLE END USES

Mike Lenahan
KB Foundry Services, LLC.
Independence, OH

  • Foundry Sand
  • Foundry Slag
  • Refractory Material
  • Others
  • Case Studies
  • Best Management Practices
  • Creating a Product for Sale
  • Transportation Issues
  • Supply/Logistics Issues
11 a.m. – noon
CLASS EXERCISE

Mike Lenahan, Greg Kramer & Dan Oman
Noon- 1 p.m.
Lunch
1 – 1:30 p.m.
OFFSITE TSD FACILITIES/END USERS

Bryant Esch
Waupaca Foundry, Inc.
Waupaca, WI

  • Audits of TSD Facilities
  • Evaluation of End Users
1:30 – 2:30 p.m.
REGULATORY AGENCY INSPECTIONS

Greg Kramer
ME Global Inc.
Duluth, MN

  • Preparation for an Agency Inspection
    • Records
    • Housekeeping
    • Employee Education
  • Managing Agency Inspections
  • Negotiation of Consent Orders
2:30 – 3:30 p.m.
RELATIONSHIPS WITH OUTSIDE STAKEHOLDERS

Mike Lenahan
KB Foundry Services, LLC.
Independence, OH

Larry Bowers
McWane, Inc.
Birmingham, AL

  • Neighbors
  • Public Interest Groups
  • The Press
3:30 – 4:30 p.m.
CLASS EXERCISE

Mike Lenahan, Larry Bowers & Greg Kramer
4:30 – 4:45 p.m.
Wrap-up/Ask the Experts/Course Evaluation