Casting Defects Handbook: Iron & Steel

Casting Defects Handbook: Iron & Steel

List Price $80.00
Member Price $60.00
Corporate Member Price $40.00

Product No: GM0800; ISBN: 978-0-87433-314-5;

Softcover; 4½ x 7; 232 pages

Technical Editor: G. Goodrich; Published 2008.

The first edition of the AFS Casting Defects Handbook was considered the go-to pocket reference for metalcasting personnel worldwide for more than 35 years. This edition has been rewritten by George Goodrich in conjunction with the American Foundry Society (AFS) Cast Iron Division and the Steel Division to provide the metalcasting industry with updates to reflect the changes in foundry technology.

The purpose of the book remains the same - to provide foundries with the updated information necessary to reduce casting defects and increase productivity to stay competitive in today’s market.

This edition combines all of the strengths of the original handbook as well as incorporating the latest industry updates with a focus on ferrous alloys. New techniques have been added; flaskless molding, vertical molding, high density molding with automatic molding machines, no bake molding, and the preponderance of electric melting vs. cupola melting are just a few examples.

This is the guide for in-plant use by quality assurance, inspection and other key personnel. The text is formatted in an easy-to-use outline style supplemented with figures illustrating actual casting defects.

Table of Contents:

  1. Broken or Cracked Castings
  2. Crushes, Pushups & Clamp-Offs
  3. Cuts or Washes
  4. Dirt, Slag & Other Inclusions
  5. Drops
  6. Erosion Scabs
  7. Expansion Defects
  8. Gas Defects
  9. Gross Segregation, Carbon Flotation, Kish Graphite & Dross
  10. Non-Uniform Hardness, Hard Spots, Hard Areas & Chilled Spots
  11. Hot Tears
  12. Inverse Chills
  13. Mass Hardness
  14. Metal Penetration & Fusion
  15. Misruns & Cold Shuts
  16. Off Dimension Related to Cores
  17. Open Grain Structure
  18. Poured Short
  19. Ramoffs or Ramaways
  20. Rough Surface
  21. Runouts & Bleeders
  22. Scars, Seams & Plates
  23. Shifts
  24. Shot Metal or Cold Shots
  25. Shrinkage Cavities & Depressions
  26. Stickers
  27. Swells, Strains & Sags
  28. Veins & Fins
  29. Warped Castings
  30. Widmanstattën Graphite

Keywords: ferrous, mold, core, patternmaking, education, training, basics, casting design, purchasing