Casting Emission Reduction Program (CERP)

0001-001: Characterization of Fine Aerosols at the Foundry of the Future: Report from the University of California Davis
0001-002: Foundry Process Emission Factors: Baseline Emissions from Automotive Foundries in Mexico
0001-003: Casting Emission Reduction Program
0001-004: Baseline Testing Emission Results Production Foundry
0001-014: Baseline Testing Emission Results Pre-Production Foundry
1409-111: HAP and VOC Emissions from Sand Mixing, Core Making and Storage
1409-112: VOC Emissions from Sand Mix, Core Making and Storage
1409-140: First Phase Data Collection Required for Cost Benefit Analysis for New Product Development GMBOND®
1409-212: HAP Method Validation 2
1409-222: HAP Method Development 2
1409-230: Establishment of a Systems Integration and Validation Laboratory Test Site – A Cost/Benefit Analysis
1409-240: Real Time Emission Measurement
1409-310: Results Dissemination: Technology and Knowledge Transfer and Outreach
1409-320: Casting Emission Reduction Program (CERP) Accomplishments
1409-329: Draft of Industrial Hygiene Aspects of Foundry Processes
1409-400: Shaping the Future of the Metal Casting Industry: Defining Technology Needs and Directions
1409-620: Quality Manual Draft
1410-114: Product Test: Core with Inorganic Anti-Vein Additives in Greensand, Iron, PCS
1410-117: Product Test: Uncoated Shell Core in Greensand, Iron, PCS
1410-131: Digital Sand Core Manufacturing Study
1410-140: Second Phase Data Collection Required for Cost Benefit Analysis for New Product GMBOND®
1410-160: Permanent Mold Technology
1410-221: HAP Method Validation 1 Acetaldehyde
1410-222: ASTM Method Development: Dilution Test Method for Determining PM2.5 and PM10 Mass in Stack Gases
1410-230: Systems Integration and Validation Laboratory Test Site
1410-240: Draft of Real Time Emission Measurement
1410-500: The Contribution of Metal Castings to Military Rolling Stock: High Mobility Multipurpose Wheeled Vehicle (HMMWV) Case Study
1410-610: Draft of Process Improvement: Klein Sand Mixer & Thwing-Albert Tensile Tester
1410-610: Machine Vision Inspection System Development Cost Study
1410-620: Draft of Quality Manual
1410-622: Critical Procedures Manual
1410-626: Subtask 6.2 – Improve the Quality Assurance and Quality Control at CERP
1410-810: An Economic, Energy and Environmental Comparison of Emerging Biomass to Energy and Fuels Conversion Technologies for a Generic U.S. Manufacturing Facility
1410-3113: Industrial Hygiene Aspects of Foundry Processes
1410-3116: Method Comparison Between a Cyclone/Impinger and a Dilution Tunnel for the Characterization of Particulate Matter from a Ferrous Metal Foundry
1410-3117: Characterization of Fine Particulate Emissions from Casting Processes
1411-211: HAP Method Validation 1 Ethyl Acrylate
1411-212: HAP Method Validation 2 Ethylene Glycol Monobutyle Ether (butyl cellosolve)
1411-132: Optimize Process: Plasma Treatment Casting Study
1411-146: Cost Benefit Analysis for GMBOND®
1411-221: Dilution Sampling Protocol: Draft of ASTM Test Method
1411-231: First Verification of SIVL Instrument
1411-234A: Second Verification of SIVL: Triboelectic Particulate Monitors – Monitor A
1411-234B: Second Verification of SIVL: Triboelectic Particulate Monitors – Monitor B
1411-318: Significant Reduction in the Emission Characteristics of the Green Sand Process
1411-319: Core Additives: Effects on Core Strength, Casting Quality and Air Emissions
1411-624: Tier2 Critical Procedures Manual
1411-815: Energy Reduction Projects
1412-124: Mold Making Emissions from the ProMetal S15 Digital Printing Machine
1412-124: Pouring, Cooling Shakeout Emissions from Digitally Printed Molds
1412-125: Waste Characterization of Various Sand Binder Systems from Foundry Processes
1412-131: Digital Mold Printing: Demonstration and Evaluation
1412-217: Sampling and Measurement of Condensable Particulate Matter from Metal Foundry Emissions
1412-317: CERP Organic HAP Emission Measurements for Iron Foundries and Their Use in Development of an AFS HAP Guidance Document
1412-319: Method Comparison Between a Cyclone-Impinger and a Dilution Tunnel for the Characterization of Particulate Matter Emissions from a Ferrous Metal Foundry
1412-555: Energy Efficiency of Microwave Melting
1413-111: A No-Bake Phenolic Urethane System with Two Variations Compared to Test FL for PCS Emissions in Iron using the Irregular Gear Mold
1413-112: A Phenolic Urethane System with Two Variations for PCS Emissions in Aluminum Using a 4-on Step Core Mold
1413-113: A Water-Based Phenolic Resin Binder System for Pouring, Cooling, Shakeout Emissions When Poured in Aluminum
1413-114: Protein Based, Dehydration Cured Binder System for PCS Emissions from Step Cores Poured with Aluminum
1413-115: Emissions from Shell Core Making and Storage
1413-116: Pouring, Cooling, Shakeout Emissions from Shell Step Cores Poured with Iron
1413-117: Mix, Make, Storage Emissions, Step Core, Ecolotec 750
1413-118: Pouring, Cooling, and Shakeout Emissions from Coated Molds Poured with Iron
1413-121: A Phenolic Urethane Binder System including two Coated Core Tests for Pouring, Cooling, Shakeout Emissions in Iron
1413-122: Emissions from Shell Core Making and Storage
1413-145: Inorganic Binder Properties Study
1413-211: Carbon Monoxide and Carbon Dioxide Emissions in Metalcasting Pouring, Cooling and Shakeout Operations
1413-221: Sampling and Measurement of Methane from Metal Foundry Process Emissions
1413-222: Particulate Matter Sampling Method Comparison Proposed Test Plan
1413-317: Foundry of the Future: Information that Management Needs
1413-319: The Addition of Cellulose to Molding Sand When Reducing Seacoal for Emission Reduction during Pouring, Cooling, and Shakeout
1413-610: Ensuring A Strong Manufacturing Capability – Final Report
1000-24A: Qualification Test – Preproduction Foundry
1256-221BT: Computerized Modeling Spatial Distribution Emissions Study CERP Test BT
12GS-A1DB: Core Wash Quality Baseline Library Pre-Production Test
12GSA2DC: Evaporative Emission Study of Specialty Systems’ Solvent FC-47-G1 Core Box Cleaner Report
122DD:  Production Baseline Airborne Emission Test Report
1256-1321DE: Greensand Prepared with Tap and Advanced Oxidant Enriched Water
1111: Phenolic Urethane/Iron No-Bake Test
1211DG: Phenolic Urethane/Iron No-Bake Baseline Emission Test
1113DH: Delta Aluminum Urethane No-Bake 20-260 and 23-227
1256-1121DI: Production Foundry, Comparative Airborne Emissions
1256-2312DJ: No Bake Furan Iron Capability Study
1256-1212DK: Polyol Urethane/Aluminum
1256-117DM: Delta Iron Phenolic No Bake 20-571
1213DN: Phenolic Urethane/Aluminum Greensand Baseline Test Without  Seacoal Baseline Emissions Test
1256-112DP: Iron Phenolic No-Bake Delta HA Techniset
1256-1311DQ: Pre-Production Test
1256-1313DR: 50% Western – 50% Southern Bentonite and Tap Water
1312DS: Pre-Production Air Emission Test Report: 50/50 Western/Southern Bentonite Clay Ratios
1256-1314DT: Pre-Production Air Emission Test Report 80% Western – 20% Southern Bentonite Clay Ratios
1256-1315DU: 80% Western/20% Southern Bentonite and Advanced Oxidation (AO) Water
1256-114dw: Ashland Furan/Iron No-Bake NBF 3 and 4
1256-1115DX: Ashland Iron/Furan No-Bake NBF
1256-1116DZ: Ashland Iron No Bake NBE 1 and 2 Ester Cured Phenolic/Iron
12256-1122EB: Unimin Seacoal Replacement
1256-1118EB: Ashland Iron Furan No Bake NBF 2 and 4
100124EC: Core Making Emissions Pre and Post Scrubber
N256-1241EE: Melt Test CERP Test Source
1256-1119EG: Pre-Production Foundry Phenolic Urethane/Iron No-Bake
1409-121EM: Pre-Production Foundry Greensand Baseline Emission Test
1409-122EO: Pre-Production Foundry Cold Box Core Baseline Emission Test
1409-123EQ: Core Room Baseline
1409-113ET: VOC Emissions from Sand Mixing Core Making and Storage
1409-131EU: Core Manufacturing Process Variables Study Part II – Core Making (Blowing)
1409-131EU: Core Manufacturing Process Variables Study Part III – Core Storage
1409-131EU: Core Manufacturing Process Variables Study Part I – Mixing
1409-114EV: VOC Emissions From Sand Mixing, Core Making and Core Storage
1409-115EW: Core Room Vendor Test Ashland 471/871
1409-124EY: No-Bake Mold Making Baseline
1409-151EZ: No-Bake Variables – Aluminum Study
1409-711FA: Thin Wall Iron Test: Corrosion Rate Comparison of Thin Walled Gray and Ductile Iron
1409-125-117FB-FC: Emission Comparison of Phenolic Urethane Binders with Standard Solvents and Naphthalene-Depleted Solvents
1409-118FD: Core Room Comparison of Emissions from a Standard Binder and a Naphthalene Depleted Solvent Binder System
1409-116FE: No-Bake Pouring and Cooling
1409-132FG: Acoustic Simulation of Cast Aluminum
1409-611FH: Quality Improvement: Mechanically Assisted Greensand Molding
1410-121FI: Pouring, Cooling, Shakeout Parting Spray Greensand Baseline
1410-111FJ: Emission Comparison of PCS Parting Spray Greensand Systems
1410-122FK: Baseline Pouring, Cooling, Shakeout of Coreless Greensand Seacoal Poured with Iron
1410-123FL: Baseline Pouring, Cooling, Shakeout of Phenolic Urethane No-Bake Molds Poured with Iron
1410-151FM: The Effect of Mold Surface Air Velocity On No-Bake PCS Emissions
1410-112FN: Product Test: Seacoal Replacement Indian Ridge Minerals Ironmon V212
1256-530: Foundry Processes and Their Effects on Hazardous Air Emissions
1410-113FP: Product Test: No-Bake HA International
1410-124FQ: Pouring, Cooling, Shakeout of Coated Phenolic Urethane Core (Greensand without Seacoal, Iron)
1410-125FS: Steel Greensand Formulation Pouring, Cooling Shakeout
1410-115FT: Product Test: Phenolic Urethane Cores with Anti-Vein Additives in Greensand, Iron, PCS
1410-116FV: Emission Comparison of PCS Parting Spray Greensand Systems Hill & Griffith Aqua II- Graphite
1410-710FZ: Thin Wall Test: Ashland Light Weight Aggregate
1410-212GA: Method Comparison: Dilution Tunnel Sampling System and Impinger Method 201A/202.
1411-121GB: Baseline Test: Pouring, Cooling, Shakeout of Coated Phenolic Urethane Core (Greensand with Seacoal, Iron)
8011-001GC: Project Test: Pouring, Cooling, Shakeout of Coated Phenolic Urethane Core (Greensand with Parting Spray Iron)
1411-111GE: Product Test: Pouring, Cooling, Shakeout Coated ECOLOTEC Core (Greensand without Seacoal, Iron)
1410-612GF: Core Binder Supplemental Additions to Compensate for Tensile Strength Loss When Adding Anti Veining Compound to Wedron 530 Silica Sand/ISOCURE Cores
1411-112GG: Product Test: Phenolic Urethane Cores with Anti-Vein Additives in Greensand, Iron
1411-122GH: Baseline Test: Pouring, Cooling, Shakeout of Uncoated Hot Box Core in Greensand without Seacoal, Iron
1411-113GI: Product Test: HA International Enviroset 22 Furan No-Bake; Mix/Make/Cure; Storage; Pouring/Cooling/Shakeout
1411-123GJ: PCS of Furan Cores, Greensand without Seacoal, Iron
1410-132GK: Process Optimization: Drying Emissions from Uncoated and Coated Phenolic Urethane Cores
1411-114GL: Product Test: Hill & Griffith’s Seacoal Replacement Mix and Graphite Parting Agent
1411-124GM: Baseline: Core Making and PCS of Oil Sand Cores in Greensand without Seacoal, Iron
1411-115GN: Vendor Product Test: HA and OSCO Shell Mold – Pouring, Cooling and Shakeout
1411-237GO: Third Verification of Systems Integration and Validation Laboratory (SIVL) SO2 Furan Molds
1411-614GP: Process Improvement: The Effect of Volumetric Flow Rates on Shell Mold Pouring, Cooling, and Shakeout Emissions
1411-125GQ: Baseline: PCS from Coreless Greensand with Seacoal, Iron
1410-126GT: Baseline: Hot Box Core Making
1411-619GU: Quality Improvement: Star Mold and Step Core Emissions Comparison
1412-111GW: ColdBox Comparison
1412-112GX: Epoxy-Acrylic Cold Box Binder
1412-121GS: Baseline Test Greensand with Phenolic Urethane Cores – Pouring, Cooling and Shakeout
1412-122GZ: PCS Iron Sodium Silicate Cold Box
1409-221: HAP Method Development 1
1409-211: HAP Method Validation 1 – Phenol
1409-211: HAP Method Validation Methyl Ethyl Ketone
1412-123HB: PCS Al Co2 Cured, 4-on Step Core, Sodium Silicate
1412-115HC: Pouring, Cooling Shakeout Aluminum Step Core, Inorganic Binder Comparison to HB
1412-116HD: Pouring, Cooling, Shakeout, Iron, Step Core, Beach Box Binder, Comparison to Test GZ
1412-113HE: PCS Iron Coreless Star Seacoal Replacement
1412-114HF: Pouring, Cooling, Shakeout Aluminum, Step Core, Cordis Binder Comparison to HB
1412-146 HG: Aluminum Mold Curing and Pouring/Ablation
1412-117HH: Inorganic Binder Tensile Strength Testing
1256-41: Alternate Use of Sand
N256-311: Emission Measurement Procedure 1
N256-311: Emission Measurement Procedure 2
1256-313: Verify Method 1
N256-321: HAP Identification
N256-322: Methodology Validation Determination of Aromatic Amines in Air
1256-333: ASAM Validation Test 1
1256-341: SCPI Protocol for Facilities
1256-342: ASAM Instrument Drive Progress Report
1256-343: ASAM IVI Evaluation
1256-344: ASAM ODS XML Progress Report
1256-345: Provide Support of ASAM Technical Efforts
1256-351: Progress Report for Adapt Standards
1256-421: Core Room Monitoring
1256-211: Scrubbers Technology
1256-GSAR33: Phase 1 SIVL Executive Software and Report
1256-141: Test Information Management System