2024 Advanced Waste Seminar

AFS Headquarters
May 15 – 16, 2024

Overview

This seminar is for individuals with a basic knowledge and understanding of EPA RCRA/solid waste regulations and waste characterization. It will build on basic knowledge with advanced practical knowledge, tools and techniques needed to address relatively complex foundry waste and beneficial use issues. This two-day seminar will cover the following topics regarding foundry waste AND byproducts: regulatory overview, identification & characterization, onsite management, storage and shipment, generator treatment, end users/TSDFs, and compliance demonstration. Foundry beneficial reuse and stakeholder engagement will also be highlighted by experienced foundry professionals. Classroom instruction will incorporate working group sessions where the class will be divided into subgroups to complete a hypothetical foundry waste and beneficial use exercises that will reinforce the material.

Location

AFS Headquarters
  • AFS Headquarters
  • Schaumburg, IL
  • May 15 – 16, 2024
Get Directions

Hotel Information

Fairfield Inn & Suites
  • Fairfield Inn & Suites
  • Schaumburg, IL
  • $119.00/night + tax

700 National Parkway
Schaumburg, IL 60173

To make a reservation, call 847-541-3347 and ask for the American Foundry Society’s negotiated rate (code - A4SI) or use the link below.

Conference Agenda

Wednesday, May 15, 2024
7:15 – 8 a.m.
Registration/Continental Breakfast
8 – 8:05 a.m.
Welcome and Introductions
8:05 – 8:35 a.m.
I. Regulatory Overview & Sources of Information
  • Resource Conservation & Recovery Act
  • Federal Hazardous Waste Regulations
  • State Hazardous Waste Regulations
  • State Solid Waste Regulations
  • State Beneficial Use Regulations
  • Sources of Information
    • Regulations
    • EPA Website RCRA On-Line
    • Others


Jeff Hannapel, The Policy Group, Washington D.C.


Wesley Fleming, Keramida, Indianapolis, IN

8:35 – 9:05 a.m.
II. New Regulatory Hot Topics
  • Update on Definition of Solid Waste
  • Hazardous Waste Improvement Rule
  • Empty Drum Rule
  • PFAS


Jeff Hannapel, The Policy Group, Washington D.C.


Bryant Esch, Waupaca Foundry, Waupaca, WI

9:05 – 10 a.m.
III. Identification & Characterization of Foundry Waste & Byproducts
  • Waste Identification
    • Process Flow Diagram
    • Point of Generation
    • Quantification
    • Typical Foundry Process Wastes/Byproducts
  • Waste Characterization
    • Definition of Solid Waste
    • Listed Hazardous Waste
    • Characteristic Hazardous Waste
    • Non-Hazardous Waste
    • Byproducts


Curtis Veit, Waupaca Foundry, Waupaca, WI

10 – 10:15 a.m.
Break
10:15 – 11 a.m.
III. Identification & Characterization of Foundry Waste & Byproducts (Continued)
  • Waste Testing
    • Compositional Analyses
    • Leaching Tests
    • Physical Tests
  • Recordkeeping
    • Waste Summary Table
    • Laboratory Reports

Kayla G.
Kayla Gibbons, Keramida, Indianapolis, IN

Dana C.
Dana Cooper, Cooper Hayes LLC, St. Joseph, MI

11 a.m. – Noon
Class Exercise

Kayla G.
Kayla Gibbons, Keramida, Indianapolis, IN

Dana C.
Dana Cooper, Cooper Hayes LLC, St. Joseph, MI

Noon – 1 p.m.
Lunch
1 – 2:30 p.m.
IV. Waste/Byproduct Management & Storage/Shipment
  • Satellite Accumulation
  • Storage (tanks and containers)
  • Labeling and Recordkeeping
  • Preparation for Transportation (hazardous and nonhazardous) (EPA/DOT) 
  • Manifest Requirements (Incl. E-Manifest)
  • Best Management Practices
  • Episodic Generation
  • Empty Drums/Universal Wastes/Aerosol Cans
  • Waste Minimization

Bryant E.
Bryant Esch, Waupaca Foundry, Inc., Waupaca, WI

2:30 – 2:45 p.m.
Break
2:45 – 3:45 p.m.
V. Generator Treatment
  • Treatment Exemptions
    • Totally Enclosed Treatment
    • Elementary Neutralization
    • Wastewater Treatment
    • Treatment in Accumulation Tanks and Containers
    • Treatment Prior to the Point of Generation
    • Implications of Land Disposal Restrictions (LDRs)
    • Drum Cleaning/Emptying
    • Compressor Condensate

James L.
James Lively, The TDI Group, Barrington, IL


Greg Kramer, American Foundry Society, Duluth, MN

3:45 – 4:45 p.m.
Class Exercise I (Treatment) and II (Mitigation and Corrective Action)


James Lively, The TDI Group, Barrington, IL


Greg Kramer, American Foundry Society, Duluth, MN

Thursday, May 16, 2024
8:30 – 9:15 a.m.
VI. Foundry Byproducts Resources
  • USDA/USEAP Spent Foundry Sand Risk Assessment
  • Other Foundry Sand Research
  • AFS-First Website
    • Case Studies
    • AFS Library
    • Beneficial Use State Resource Locator
    • AFS Beneficial Use Manual


Mike Lenahan, Badger Mining Corporation, Berlin, WI


Bryant Esch, Waupaca Foundry, Waupaca, WI

9:15 – 9:45 a.m.
VII. Foundry Byproduct Regulation Overview
  • State Beneficial Use Regulations
  • General Permits
  • Individual Permits
  • Permits By Rule
  • Recordkeeping and Reporting


Mike Lenahan, Badger Mining Corporation, Berlin, WI


Bryant Esch, Waupaca Foundry, Waupaca, WI

9:45 – 10 a.m.
Break
10 – 11 a.m.
VIII. Foundry Byproducts & Viable End Uses
  • Foundry Sand
  • Foundry Slag
  • Refractory Material
  • Others
  • Case Studies
  • Best Management Practices
  • Creating a Product for Sale
  • Transportation Issues
  • Supply/Logistics Issues


Mike Lenahan, Badger Mining Corporation, Berlin, WI


Bryant Esch, Waupaca Foundry, Waupaca, WI

11 – Noon
Class Exercise


Mike Lenahan, Badger Mining Corporation, Berlin, WI


Bryant Esch, Waupaca Foundry, Waupaca, WI

Noon – 1 p.m.
Lunch
1 – 1:45 p.m.
IX. Offsite TSD Facilities/End Users
  • Audits of TSD Facilities
  • Evaluation of End Users


Curtis Veit, Waupaca Foundry, Inc., Waupaca, WI


Dan Plant, Metal Technologies, Inc., Aubrun, IN

1:45 – 2:30 p.m.
X. Regulatory Agency Inspections/Outside Stakeholders
  • Preperation for an Agency Inspection
    • Records
    • Housekeeping
    • Employee Education
  • Managing Agency Inspections
  • Negotiating of Consent Orders
  • Communications with Interested Parties


Mack Overton, Keramida, Indianapolis, IN


Greg Kramer, American Foundry Society, Duluth, MN

2:15 – 3 p.m.
XI. Waste Reporting Requirements
  • EPA 8700-12 Waste Notifications
  • Biennial Reporting Requirements
  • SARA 13 Reporting


Dan Plant, Metal Technologies, Inc., Aubrun, IN

3 – 4 p.m.
Class Exercise


Greg Kramer, American Foundry Society, Duluth, MN


Dan Plant, Metal Technologies, Inc., Aubrun, IN


Mack Overton, Keramida, Indianapolis, IN

4 – 4:15 p.m.
Wrap-up/Ask the Experts/Course Evaluation

Registration

Registration Fees

AFS member: $850
Non-member: $1,250

Cancellations & Substitutions

AFS presents a variety of technical and management conferences (in both in-person and virtual formats). The refund policy for AFS conferences is as follows: 1) Substitutions are accepted at no charge at any time up until the start of the conference; 2) Full refunds are offered if AFS is notified in writing of cancellation at least 30 days in advance of the conference. No refunds or credits are available for less than 30 days written notice.

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