Government and Regulatory

Casting Emission Reduction Program

0001-001    Characterization of Fine Aerosols at the Foundry of the Future: Report from the University of California Davis

0001-002    Foundry Process Emission Factors: Baseline Emissions from Automotive Foundries in Mexico

0001-003    Casting Emission Reduction Program

0001-004    Baseline Testing Emission Results Production Foundry

0001-014    Baseline Testing Emission Results Pre-Production Foundry

1409-111    HAP and VOC Emissions from Sand Mixing, Core Making and Storage

1409-112    VOC Emissions from Sand Mix, Core Making and Storage

1409-140    First Phase Data Collection Required for Cost Benefit Analysis for New Product Development GMBOND®

1409-212    HAP Method Validation 2

1409-222    HAP Method Development 2

1409-230    Establishment of a Systems Integration and Validation Laboratory Test Site – A Cost/Benefit Analysis

1409-240    Real Time Emission Measurement

1409-310    Results Dissemination: Technology and Knowledge Transfer and Outreach

1409-320    Casting Emission Reduction Program (CERP) Accomplishments

1409-329    Draft of Industrial Hygiene Aspects of Foundry Processes

1409-400    Shaping the Future of the Metal Casting Industry: Defining Technology Needs and Directions

1409-620    Quality Manual Draft

1410-114    Product Test: Core with Inorganic Anti-Vein Additives in Greensand, Iron, PCS

1410-117    Product Test: Uncoated Shell Core in Greensand, Iron, PCS

1410-131    Digital Sand Core Manufacturing Study

1410-140    Second Phase Data Collection Required for Cost Benefit Analysis for New Product GMBOND®

1410-160    Permanent Mold Technology

1410-221    HAP Method Validation 1 Acetaldehyde

1410-222    ASTM Method Development: Dilution Test Method for Determining PM2.5 and PM10 Mass in Stack Gases

1410-230    Systems Integration and Validation Laboratory Test Site

1410-240    Draft of Real Time Emission Measurement

1410-500    The Contribution of Metal Castings to Military Rolling Stock: High Mobility Multipurpose Wheeled Vehicle (HMMWV) Case Study

1410-610    Draft of Process Improvement: Klein Sand Mixer & Thwing-Albert Tensile Tester

1410-610    Machine Vision Inspection System Development Cost Study

1410-620    Draft of Quality Manual

1410-622    Critical Procedures Manual

1410-626    Subtask 6.2 – Improve the Quality Assurance and Quality Control at CERP

1410-810    An Economic, Energy and Environmental Comparison of Emerging Biomass to Energy and Fuels Conversion Technologies for a Generic U.S. Manufacturing Facility

1410-3113     Industrial Hygiene Aspects of Foundry Processes

1410-3116    Method Comparison Between a Cyclone/Impinger and a Dilution Tunnel for the Characterization of Particulate Matter from a Ferrous Metal Foundry

1410-3117    Characterization of Fine Particulate Emissions from Casting Processes

1411-211    HAP Method Validation 1 Ethyl Acrylate

1411-212    HAP Method Validation 2 Ethylene Glycol Monobutyle Ether (butyl cellosolve)

1411-132    Optimize Process: Plasma Treatment Casting Study

1411-146    Cost Benefit Analysis for GMBOND®

1411-221    Dilution Sampling Protocol: Draft of ASTM Test Method

1411-231    First Verification of SIVL Instrument

1411-234A    Second Verification of SIVL: Triboelectic Particulate Monitors – Monitor A

1411-234B    Second Verification of SIVL: Triboelectic Particulate Monitors – Monitor B

1411-318    Significant Reduction in the Emission Characteristics of the Green Sand Process

1411-319    Core Additives: Effects on Core Strength, Casting Quality and Air Emissions

1411-624    Tier2 Critical Procedures Manual

1411-815    Energy Reduction Projects

1412-124    Mold Making Emissions from the ProMetal S15 Digital Printing Machine

1412-124    Pouring, Cooling Shakeout Emissions from Digitally Printed Molds

1412-125    Waste Characterization of Various Sand Binder Systems from Foundry Processes

1412-131    Digital Mold Printing: Demonstration and Evaluation

1412-217    Sampling and Measurement of Condensable Particulate Matter from Metal Foundry Emissions

1412-317    CERP Organic HAP Emission Measurements for Iron Foundries and Their Use in Development of an AFS HAP Guidance Document

1412-319    Method Comparison Between a Cyclone-Impinger and a Dilution Tunnel for the Characterization of Particulate Matter Emissions from a Ferrous Metal Foundry

1412-555    Energy Efficiency of Microwave Melting

1413-111    A No-Bake Phenolic Urethane System with Two Variations Compared to Test FL for PCS Emissions in Iron using the Irregular Gear Mold

1413-112    A Phenolic Urethane System with Two Variations for PCS Emissions in Aluminum Using a 4-on Step Core Mold

1413-113    A Water-Based Phenolic Resin Binder System for Pouring, Cooling, Shakeout Emissions When Poured in Aluminum

1413-114    Protein Based, Dehydration Cured Binder System for PCS Emissions from Step Cores Poured with Aluminum

1413-115    Emissions from Shell Core Making and Storage

1413-116    Pouring, Cooling, Shakeout Emissions from Shell Step Cores Poured with Iron

1413-117    Mix, Make, Storage Emissions, Step Core, Ecolotec 750

1413-118    Pouring, Cooling, and Shakeout Emissions from Coated Molds Poured with Iron

1413-121    A Phenolic Urethane Binder System including two Coated Core Tests for Pouring, Cooling, Shakeout Emissions in Iron

1413-122    Emissions from Shell Core Making and Storage

1413-145    Inorganic Binder Properties Study

1413-211    Carbon Monoxide and Carbon Dioxide Emissions in Metalcasting Pouring, Cooling and Shakeout Operations

1413-221    Sampling and Measurement of Methane from Metal Foundry Process Emissions

1413-222    Particulate Matter Sampling Method Comparison Proposed Test Plan

1413-317    Foundry of the Future: Information that Management Needs

1413-319    The Addition of Cellulose to Molding Sand When Reducing Seacoal for Emission Reduction during Pouring, Cooling, and Shakeout

1413-610    Ensuring A Strong Manufacturing Capability – Final Report

1000-24A    Qualification Test – Preproduction Foundry

1256-221BT    Computerized Modeling Spatial Distribution Emissions Study CERP Test BT

12GS-A1DB    Core Wash Quality Baseline Library Pre-Production Test

12GSA2    DC    Evaporative Emission Study of Specialty Systems’ Solvent FC-47-G1 Core Box Cleaner Report

122DD        Production Baseline Airborne Emission Test Report

1256-1321DE    Greensand Prepared with Tap and Advanced Oxidant Enriched Water

1111        Phenolic Urethane/Iron No-Bake Test

1211DG    Phenolic Urethane/Iron No-Bake Baseline Emission Test

1113DH        Delta Aluminum Urethane No-Bake 20-260 and 23-227

1256-1121DI    Production Foundry, Comparative Airborne Emissions

1256-2312DJ    No Bake Furan Iron Capability Study

1256-1212DK    Polyol Urethane/Aluminum

1256-117DM    Delta Iron Phenolic No Bake 20-571

1213DN    Phenolic Urethane/Aluminum Greensand Baseline Test Without  Seacoal Baseline Emissions Test

1256-112DP    Iron Phenolic No-Bake Delta HA Techniset

1256-1311DQ    Pre-Production Test

1256-1313DR    50% Western – 50% Southern Bentonite and Tap Water

1312DS        Pre-Production Air Emission Test Report: 50/50 Western/Southern Bentonite Clay Ratios

1256-1314DT    Pre-Production Air Emission Test Report 80% Western – 20% Southern Bentonite Clay Ratios

1256-1315DU    80% Western/20% Southern Bentonite and Advanced Oxidation (AO) Water

1256-114dw    Ashland Furan/Iron No-Bake NBF 3 and 4

1256-1115DX    Ashland Iron/Furan No-Bake NBF

1256-1116DZ    Ashland Iron No Bake NBE 1 and 2 Ester Cured Phenolic/Iron

12256-1122EB    Unimin Seacoal Replacement

1256-1118EB    Ashland Iron Furan No Bake NBF 2 and 4

100124EC    Core Making Emissions Pre and Post Scrubber

N256-1241EE    Melt Test CERP Test Source

1256-1119EG    Pre-Production Foundry Phenolic Urethane/Iron No-Bake

1409-121EM    Pre-Production Foundry Greensand Baseline Emission Test

1409-122EO    Pre-Production Foundry Cold Box Core Baseline Emission Test

1409-123EQ    Core Room Baseline

1409-113ET    VOC Emissions from Sand Mixing Core Making and Storage

1409-131EU    Core Manufacturing Process Variables Study Part II – Core Making (Blowing)

1409-131EU    Core Manufacturing Process Variables Study Part III – Core Storage

1409-131EU    Core Manufacturing Process Variables Study Part I – Mixing

1409-114EV    VOC Emissions From Sand Mixing, Core Making and Core Storage

1409-115EW    Core Room Vendor Test Ashland 471/871

1409-124EY    No-Bake Mold Making Baseline

1409-151EZ    No-Bake Variables – Aluminum Study

1409-711FA    Thin Wall Iron Test: Corrosion Rate Comparison of Thin Walled Gray and Ductile Iron

1409-125-117FB-FC    Emission Comparison of Phenolic Urethane Binders with Standard Solvents and Naphthalene-Depleted Solvents

1409-118FD    Core Room Comparison of Emissions from a Standard Binder and a Naphthalene Depleted Solvent Binder System

1409-116FE    No-Bake Pouring and Cooling

1409-132FG    Acoustic Simulation of Cast Aluminum

1409-611FH    Quality Improvement: Mechanically Assisted Greensand Molding

1410-121FI    Pouring, Cooling, Shakeout Parting Spray Greensand Baseline

1410-111FJ    Emission Comparison of PCS Parting Spray Greensand Systems

1410-122FK    Baseline Pouring, Cooling, Shakeout of Coreless Greensand Seacoal Poured with Iron

1410-123FL    Baseline Pouring, Cooling, Shakeout of Phenolic Urethane No-Bake Molds Poured with Iron

1410-151FM    The Effect of Mold Surface Air Velocity On No-Bake PCS Emissions

1410-112FN    Product Test: Seacoal Replacement Indian Ridge Minerals Ironmon V212

1256-530    Foundry Processes and Their Effects on Hazardous Air Emissions

1410-113FP    Product Test: No-Bake HA International

1410-124FQ    Pouring, Cooling, Shakeout of Coated Phenolic Urethane Core (Greensand without Seacoal, Iron)

1410-125FS    Steel Greensand Formulation Pouring, Cooling Shakeout

1410-115FT    Product Test: Phenolic Urethane Cores with Anti-Vein Additives in Greensand, Iron, PCS

1410-116FV    Emission Comparison of PCS Parting Spray Greensand Systems Hill & Griffith Aqua II- Graphite

1410-710FZ    Thin Wall Test: Ashland Light Weight Aggregate

1410-212GA    Method Comparison: Dilution Tunnel Sampling System and Impinger Method 201A/202.

1411-121GB    Baseline Test: Pouring, Cooling, Shakeout of Coated Phenolic Urethane Core (Greensand with Seacoal, Iron)

8011-001GC    Project Test: Pouring, Cooling, Shakeout of Coated Phenolic Urethane Core (Greensand with Parting Spray Iron)

1411-111GE    Product Test: Pouring, Cooling, Shakeout Coated ECOLOTEC Core (Greensand without Seacoal, Iron)

1410-612GF    Core Binder Supplemental Additions to Compensate for Tensile Strength Loss When Adding Anti Veining Compound to Wedron 530 Silica Sand/ISOCURE Cores

1411-112GG    Product Test: Phenolic Urethane Cores with Anti-Vein Additives in Greensand, Iron

1411-122GH    Baseline Test: Pouring, Cooling, Shakeout of Uncoated Hot Box Core in Greensand without Seacoal, Iron

1411-113GI    Product Test: HA International Enviroset 22 Furan No-Bake; Mix/Make/Cure; Storage; Pouring/Cooling/Shakeout

1411-123GJ    PCS of Furan Cores, Greensand without Seacoal, Iron

1410-132GK    Process Optimization: Drying Emissions from Uncoated and Coated Phenolic Urethane Cores

1411-114GL    Product Test: Hill & Griffith’s Seacoal Replacement Mix and Graphite Parting Agent

1411-124GM    Baseline: Core Making and PCS of Oil Sand Cores in Greensand without Seacoal, Iron

1411-115GN    Vendor Product Test: HA and OSCO Shell Mold – Pouring, Cooling and Shakeout

1411-237GO    Third Verification of Systems Integration and Validation Laboratory (SIVL) SO2 Furan Molds

1411-614GP    Process Improvement: The Effect of Volumetric Flow Rates on Shell Mold Pouring, Cooling, and Shakeout Emissions

1411-125GQ    Baseline: PCS from Coreless Greensand with Seacoal, Iron

1410-126GT    Baseline: Hot Box Core Making

1411-619GU    Quality Improvement: Star Mold and Step Core Emissions Comparison

1412-111GW    ColdBox Comparison

1412-112GX    Epoxy-Acrylic Cold Box Binder

1412-121GS    Baseline Test Greensand with Phenolic Urethane Cores – Pouring, Cooling and Shakeout

1412-122GZ    PCS Iron Sodium Silicate Cold Box

1409-221    HAP Method Development 1

1409-211    HAP Method Validation 1 – Phenol

1409-211    HAP Method Validation Methyl Ethyl Ketone

1412-123HB    PCS Al Co2 Cured, 4-on Step Core, Sodium Silicate

1412-115HC    Pouring, Cooling Shakeout Aluminum Step Core, Inorganic Binder Comparison to HB

1412-116HD    Pouring, Cooling, Shakeout, Iron, Step Core, Beach Box Binder, Comparison to Test GZ

1412-113HE    PCS Iron Coreless Star Seacoal Replacement

1412-114HF    Pouring, Cooling, Shakeout Aluminum, Step Core, Cordis Binder Comparison to HB

1412-146 HG    Aluminum Mold Curing and Pouring/Ablation

1412-117HH    Inorganic Binder Tensile Strength Testing

1256-41    Alternate Use of Sand

N256-311    Emission Measurement Procedure 1

N256-311    Emission Measurement Procedure 2

1256-313    Verify Method 1

N256-321    HAP Identification

N256-322    Methodology Validation Determination of Aromatic Amines in Air

1256-333    ASAM Validation Test 1

1256-341    SCPI Protocol for Facilities

1256-342    ASAM Instrument Drive Progress Report

1256-343    ASAM IVI Evaluation

1256-344    ASAM ODS XML Progress Report

1256-345    Provide Support of ASAM Technical Efforts

1256-351    Progress Report for Adapt Standards

1256-421    Core Room Monitoring

1256-211    Scrubbers Technology

1256-GSAR33    Phase 1 SIVL Executive Software and Report

1256-141    Test Information Management System