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Castings Equip Amazing Work in Chile

Metalcaster, Supplier to Metalcasters

Astronomers from all over the world share resources in the Atacama desert of Chile, the driest place on the planet. Its lack of airborne water vapor is among the factors that make this region one of the best places for telescopes to view the night sky, and it is home to many of them. VLT

MUSE instrumentation on the Very Large Telescope The technology employed by the European Southern Observatory at Paranal is under continuous development. A telescope dubbed the VLT (for “very large”) uses cryogenics, lasers and other specialized equipment to enable unprecedented feats of astronomy.

New metal castings on the VLT include two 3D print-enabled components. Using a printed thermoplastic pattern, German firm voxeljet AG produced a complex, investment cast sensor arm for use with the telescope’s MUSE instrumentation. Metalcaster ACTech GmbH investment cast a ductile iron “spacer” component using a laser sintered pattern.A team of astronomers prepares to begin MUSE Science Verification observations as the new instrumentation debuts.

The MUSE instrumentation is on its second generation, recently installed on the VLT, which has now undergone a series of successful tests performed to ensure its operation. "It enables us to see a greater field, allowing the study of multiple objects at one time," explained Cristian Esparza, VLT telescope and instrument operator. The culmination of approximately 10 years of research and development, MUSE exponentially increases the VLT users' ability to study everything from black holes to entire galaxies.

Check out the view from the VLT site in this video.
The VLT is moved into position as the night’s work begins.


Mr. Prucha Goes to Washington

Metalcaster, Supplier to Metalcasters

President Obama hosted a group of manufacturing representatives at the White House, yesterday, including the American Foundry Society’s Tom Prucha, vice president of technical services. president 022014(Thanks Katie Matticks, AFS technical and information services coordinator, for the headline!)

The event detailed new steps to advance manufacturing in the U.S., strengthen defense and create jobs. Four Manufacturing Innovation Institutes connecting business with research universities facilitate those efforts, and more of the sites are coming.

“We know these manufacturing hubs have the potential to fundamentally change the way we build things here in America,” said President Obama.

AFS plays a significant role in many of the technologies he discussed, including research and development in metals and the products those alloys are used to manufacture. The American Lightweight Materials Manufacturing Innovation Institute, Canton, Mich., is focused on the application of innovative lightweight metal production and component manufacturing technologies. "The AFS will champion the role of the metalcasting industry as a key metals manufacturing sector in this effort," said Prucha. AFS also will participate in other hubs of the national manufacturing innovation network.

View President Obama's speech at: www.whitehouse.gov/video

black sabbathAnd here are some details you probably already know that pertain to the secret project he mentioned about three minutes in: www.youtube.com/watch?v=dZJPYo-YUkA


Aces for Missouri S&T

Casting Buyer, Metalcaster, Supplier to Metalcasters

The Metallurgical Lab at Missouri University of Science & Technology, Rolla, Mo., is staffed with qualified, knowledgeable Missouri S&T graduate students as trainers and mentors.  They ensure safe, continued operation of the lab facility, which enhances the hands-on education of those pursuing degrees in Metallurgical Engineering.  

The St. Louis Chapter of the American Foundry Society recently donated $10,000 to the Robert Wolf Foundry Account at Missouri S&T, to support the lab’s continued staffing and operation.  The funds were raised through private donations and supplements from the AFS treasury.  In addition, AFS member organizations contributed by sponsoring holes at the First Annual AFS/Rolla Alumni Golf Tournament held June 1.

“The St. Louis AFS Chapter is pleased to make this contribution to ensure the future talent of our industry personnel, and looks forward to future opportunities to support the endeavors of Missouri University of Science & Technology,” said Tom Rhoads, chairman.

The chapter presented the donation at a joint meeting with Missouri S&T on September 20.  Pictured (l. to r.):  Doug Imrie, Southern Cast; Von Richards, Missouri S&T; Tom Rhoads, American Railcar; Barry Craig, MetalTek; Bill Howells, St. Louis AFS board member.


Cupolas, Crucibles and Communication

Metalcaster, Supplier to Metalcasters

AFS offers a wealth of training resources on this more than 5,000-year-old industry, its various techniques and their applications.  As new methods are created in any industry, best practices develop through an ongoing engineering process that often involves trial and error.  


Reporting and writing about metalcasting affords those of us on the journalistic side an opportunity to watch these developments take place. Our role is to gather and share your stories, providing a forum for continuous learning and the presentation of new ideas.  


According to “The Process of Metalcasting,”a video available from AFS, “In all methods, the key to quality metalcasting is a direct line of communication between the part manufacturer, the design engineer, the pattern maker and the foundry.”


The same can be said for the quality of content we run in MODERN CASTING. I’ve spoken with a few of you in this, my first week with the AFS, and I look forward to talking to more of you in the coming weeks and months. The line of communication is open, so please feel free to contact me anytime.  

dkapel@afsinc.org


Hello, metalcasters

Metalcaster, Supplier to Metalcasters

I’m getting started this week as senior editor for the American Foundry Society’s publications. My background is in manufacturing business magazines, covering a wide variety of industries. Most recently, I worked for a national publication serving commercial printers. That experience took me to a couple of metalcasting facilities in Germany, which cast the press iron for machinery used to print magazines such as MODERN CASTING.

It’s a fascinating process, and I’m looking forward to meeting many of you and learning more about the industry. If you’d like to reach me, I am available at dkapel@afsinc.org.

See you on the casting beat—Denise Kapel


The Wooing of Manufacturers

Metalcaster, Supplier to Metalcasters

podium
Metalcasters, are you feeling popular these days? As political candidates drum up funds for the big push for votes this fall, much of their attention is turned on the manufacturing industry and its job-making prospects. President Obama and presidential candidate Gov. Mitt Romney, as well as candidates running for Congress, have been making the rounds through major manufacturing hubs to spread their message. They want to convince you their platform will best meet your needs, but they want to listen to your thoughts, too. Following are five ideas to use this election season as a chance to spread your own platform.

1. Write your Congress candidates, no matter whether you plan to vote for them, and explain what policies would enable your company to create more jobs. Invite them to tour your plant.
2. Write or email your newspaper.
3. Produce a short, simple video of your business operations with commentary on how the health of your company affects the health of the economy.
4. Attend fundraising events.
5. Get tweeting. Many candidates are on twitter. A smart tweet from you on a pertinent election topic could be retweeted to thousands of followers.
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